Proportional valves

Dolphin Fluidics proportional valves are normally closed valves with on/off and proportional control. The valves integrate digital electronics enabling closed loop proportional control of the fluid flow, eliminating any performance drift during operation, thus ensuring extremely high positioning accuracy and flowrate control. 

 

Dolphin’s produces several types of electronically controlled proportional flow valves, each with its unique characteristics and advantages. 

Dolphin proportional fluidics valves

Proportional valve types

Single-channels proportional valve

 


single channels proportional valve

Single-channel proportional control valve is a smart valve that operates digitally, featuring on/off and proportional closed-loop control. Proportional single valves are two ways valves, which are capable of completely separating the fluid path. They are ideal for dosing or dispensing both gas and liquids with high accuracy, and exhibit no drift over time. Moreover, the design of each valve can be easily customized on functional requirements of various applications.

 

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Dual-channels proportional valve

 


dual channels proportional valve

Dolphin Fluidics offers dual-channels electronically controlled proportional valves consisting of two separate channels in and out, each featuring normally closed, on/off, and proportional closed-loop control. They are well-suited for applications involving dosing, dispensing, or mixing fluids, whether gases or liquids, with exceptional precision and no time drift. As they enable independent control of two channels, dual-channel valves serve as true fluid modules that are integrated into a single device, thereby allowing customers to minimize space, weight, wiring, and consequently, costs associated with their equipment.

 

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Hydraulic proportional valve

A hydraulic proportional valve’s main function is to determine a change in flow or in pressure, regulated by the opening of a plunger. Typically, the change in flow is determined by the displacement of the moving element, which is actuated by a shape memory electrical actuator.

 

Working principle

How do proportional hydraulic valves work? Electronically controlled hydraulic proportional valves have an important point of divergence from on-off control valves. While in the latter the actuator can assume only two positions-total opening and total closing, in hydraulic proportional valves, it can also position itself at intermediate levels. This allows hydraulic flows to flow in a proportional and controlled manner.

 

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Proportional water valve

 


proportional water valve

Proportional water flow valve is a normally closed, 2-way valve that incorporates proportional closed-loop control. Dolphin offers the Smart HP Liquid, an optimal solution for precise dosing or dispensing of liquids, including water, even under high pressure, without any drift over time. It is also characterized by its low power consumption, which is up to 20 times less than conventional solenoid valves, as well as its silent operation. Moreover, this water-proportional flow control valve can be interfaced directly with external sensors measuring pressure, flow, or temperature. This allows for closed-loop control to ensure the target fluid dynamic function is achieved.

 

All the benefits of a proportional water flow valve 

Nowadays, a proportional water flow valve enables optimizing processes in order to save energy without compromising the overall performance

 

This is beneficial for several reasons: 

 

  • They provide unrivaled precision, avoiding the most common errors in traditional water systems. This is feasible thanks to an enhanced flow and pressure management, which allows real-time monitoring through sensors.
  • They improve energy consumption and the efficiency of the flow control valve through accurate fluid power control.
  • They are silent,and they can operate without noise disruption, setting new technological standards for flow control. 
  • They can be customized and integrated with IoT platforms to best meet the operational and application needs. 

 

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Proportional gas valve

 


proportional gas valve

Dolphin’s proportional gas valve offers a precise and consistent solution for dosing or dispensing gas, with no time drift. Customization of each valve is effortless to ensure they meet even the most demanding functional requirements of various applications. This includes adjustment of the electronic and mechanical interface, fluidic performance, and control electronics and communication on IoT platforms. Depending on the industry, single-channel or two-channel valves are ideal for dosing or dispensing gas.

 

Core features of the proportional gas valve 

When choosing the perfect proportional gas valve, it is important to assess some core features.

 

  • Efficiency is key as it entails both gas flow regulation, and power consumption to reach superior performance with energy savings. 
  • As the market increasingly demands for smaller, accessible devices, valves become more compact
  • The presence of shape memory actuators make these proportional gas valves ideal in noise sensitive environments. 
  • Versatility is another aspect to take into consideration, as these devices can be employed in several applications with high levels of functionality. 

 

Compatible gasses 

Proportional gas valves are compatible with a wide range of gasses. For this reason, they are a flexible solution, suitable for many applications. Therefore, they can control the flow of hydrogen, air, natural gas, or nitrogen, and deliver impeccable results. 

 

Thanks to their adaptability, they can be used in the healthcare sector where oxygen control is a critical parameter. In manufacturing processes as well, they reveal to be instrumental in handling inert gasses, such as argon or carbon dioxide

 

In the end, this is a safe, reliable proportional gas valve capable of monitoring and controlling gas flow across a variety of systems.

 

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Advantages of Dolphin Fluidics proportional valves

“DF Smart Valve” VS “Solenoid Valve”

Dolphin Fluidics valves are the smartest, quietest, lightest, smallest, most hygienic, and most efficient solution for proportional control of flows, pressures, and temperatures of both air and liquids. Dual-channel valves, as opposed to single-channel valves, are digital smart valves with 2 separate channels each with on/off and proportional closed-loop control.

 

These digital valves (find out here why a digital flow control valve is a game-changer) are the perfect solution for dosing, dispensing, or mixing fluids, both gas and liquids, with high precision and zero drift over time. Each valve can be easily customized to meet the most stringent functional requirements of various applications, in terms of interface, fluid performance, and control electronics.

 

The use of shape memory actuation technology and digital electronics for control and communication allows the development of devices unique in performance and with clear advantages over standard technologies on the market today.

 

Read more: Proportional valve: advantages and challenges 

 

Dolphin Smart Valve
Solenoid valve
Cleanless
Power saving
Weight saving
Kv
Noiseless operation
Space saving
Design modularity
Proportional control accuracy
Learn about Dolphin Fluidics technology

Dolphin Fluidics valves are the smartest, quietest, lightest, smallest, most hygienic, and most efficient solution for proportional control of flows, pressures, and temperatures of both air and liquids. Dual-channel valves, as opposed to single-channel valves, are digital smart valves with 2 separate channels each with on/off and proportional closed-loop control.

 

These digital valves (find out here why a digital flow control valve is a game-changer) are the perfect solution for dosing, dispensing, or mixing fluids, both gas and liquids, with high precision and zero drift over time. Each valve can be easily customized to meet the most stringent functional requirements of various applications, in terms of interface, fluid performance, and control electronics.

 

The use of shape memory actuation technology and digital electronics for control and communication allows the development of devices unique in performance and with clear advantages over standard technologies on the market today.

 

Read more: Proportional valve: advantages and challenges 

 

Cleanless
Total separation valve
Minimum wetted surface
Power saving
< 1W
At least 10 times less than conventional valves
Weight saving
Only 50g
The lightest electronic valve on the market
Kv
0,05- 0,5 (m3/h)/√bar
High flows at low pressures
Noiseless operation
0 db
Totally silent operation
Space saving
“all in one”
Total integration of fluidics and electronics
Design modularity
Modular fluidics, electronics and mechanics
Completely customisable
Proportional control accuracy
+/- 1%
Closed-loop control

Understanding the proportional valve working principle

 

Due to the integration of flow, pressure, and temperature sensors, and through dedicated firmware Dolphin Fluidics proportional valves are able to control the customer's target function in a closed loop. 

 

Need valves for challenging environments? Discover our high pressure proportional valve solutions 

 

The valves can autonomously dose, dispense, profile, or mix based on the signal received from the connected sensors. Furthermore, because digital electronics control the proportional valves, they can be easily connected, via serial bus or wireless protocols, to IoT cloud and mobile platforms enabling remote data exchange, management, and diagnostics.

 

Would you like to know more about the proportional valve working principle?

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Key applications powered by high-precision proportional valves

 

Dolphin Fluidics advanced proportional valves ensure optimal accuracy and reliability, proving indispensable in the following core application areas:

 

  • Health Tech: guaranteeing the critical precision and reliability required for sophisticated medical and diagnostic equipment.
  • Food & Beverage: streamlining dispensing and mixing processes in environments that necessitate strict sanitary standards and high throughput.
  • Agriculture: enabling the efficient management of water resources and fertilizers through precise flow control systems.
  • Industrial: enhancing both efficiency and accuracy across a wide spectrum of automation and manufacturing processes.
  • Other applications: extending the microfluidic technology to various specialized fields where ultra-precise fluid handling is a core necessity.

 

End-to-End partnership for digital proportional valve implementation

 

Dolphin Fluidics positions itself as a strategic partner for companies looking to integrate cutting-edge proportional valves into their systems. Leveraging decades of experience in fluid dynamics and intelligent actuators, their core mission is to "digitalize fluidics" by combining precision mechanical design with shape memory smart actuators and digital control electronics. 

 

Dolphin Fluidics offers comprehensive, end-to-end support, ensuring the successful implementation of customized solutions. Their team of expert engineers supports each project from the initial concept phase through development, advanced engineering (including FEA and CFD analysis), and final, quality-certified production. 

 

This integrated approach ensures that clients receive not just a component, but a fully supported, digitally native fluidic system designed to enhance flow, pressure control, and data management, accelerating time-to-market while respecting the highest industry and quality standards.

 

FAQs

 

Here are answers to common questions regarding the function and application of proportional fluidics valves:

 

What is the working principle of a proportional valve?

Proportional valves regulate fluid flow or pressure continuously, contrasting with simple On/Off valves. Their principle involves electronically modulating the flow opening (spool or poppet) via an actuator (solenoid, motor, or smart actuator). An electrical signal is converted into a mechanical movement that varies the valve's orifice, often utilizing a closed-loop control circuit for maximum accuracy.

 

Who are the leading manufacturers of proportional fluidics valves?

The market is led by companies specializing in fluid control systems, hydraulics, and mechatronics. Major manufacturers include industrial giants like Bosch Rexroth, Parker Hannifin, and Moog. The microfluidics sector features specialized companies that develop integrated, smart solutions, often utilizing novel technologies like Shape Memory Alloy actuators.

 

Can a proportional valve be used for water?

Yes, specific proportional valves are designed for use with water. They are critical in systems requiring precise volumetric dosing, mixing, or temperature control (e.g., HVAC or precision irrigation). These valves must be constructed with materials (such as stainless steel or appropriate polymers) that are resistant to corrosion and cavitation.

 

What is the function of a hydraulic proportional flow control valve?

This type of valve is employed in hydraulic systems to regulate the amount of hydraulic fluid (usually oil) supplied to an actuator (like a cylinder or motor). By controlling the flow, it precisely modulates the speed of the hydraulic component. It is essential in machinery requiring precise and variable movements, such as industrial robots or machine tools.

 

What is a pneumatic proportional valve used for?

This valve manages the flow and/or pressure of compressed air. It is utilized in pneumatic automation systems to control with precision the force, speed, and position of pneumatic cylinders. Unlike pneumatic On/Off valves, it allows for a gradual and fine adjustment, making it ideal for applications needing smooth transitions or variable forces (e.g., welding or brake control).

 

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